Heat Exchanger Tubes

Heat exchange tubes are intended for heating or cooling process fluids, they are for example suitable for closed circuit cooling of electrical equipment using demineralised water and for cooling water soluble oil solutions in quenching tanks.

seamless-pipes-and-tubes-for-pressure-applications

ASTM A179

ASTM A500 Black steel pipe

GB/T18984

Stainless carbon steel composite pipe

ASTM A199

seamless-pipes-and-tubes-for-pressure-applications

Low and medium pressure boiler pipe

Heat resistant stainless steel pipe

U-tube heat exchanger

ASTM A556

Heat exchanger Tubes are used in all types of process industries. Characteristic requirements are: bead worked weld, fixed lengths and extensive testing. In order to meet the demand for rapid delivery, we have a strip stock with both standard and special grades of steel in the most common thicknesses.


Special testing

We supply both seamless and welded tubes which meet the requirements for shell and tube heat exchangers:

Size range 6.35mm - 76.2mm OD x 0.91mm – 3.25mm wall thickness

Heat exchanger tubes are supplied in Standard Wire Gauge (SWG) or Birmingham Wire Gauge (BWG)

Popular grades: 1.4306 (304L), 1.4404 (316L)

Whether your application requires seamless or welded stainless steel tubing, you can always count on consistent, high quality tubing manufactured by our specialists at Sunny Steel. Many of the world’s leading heat exchanger manufacturer’s turn to us for their tubing needs. Applications include:


U bending

We offer quick turnaround as well as specialty and nickel alloys.

Delivery Conditions:
Annealed, Normalized, Normalized and Tempered

Main Testing Terms Accoring to ASTM A213-09 and ASTM A1016
1. High pressure hydraulic Test: Minimum 10 Maps.
2. Eddy current test, Ultrasonic Test
3. Mechanical Test
4. OD and WT tolerance Test.

Surface treatment:
Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting.


Tech & Service of Seamless pipe

Seamless pipes are extensively applied for the nuclear device, gas, petrochemical, ship building and boiler industries. Seamless pipes dominates 65% of market share in Chinese boiler industry.

How to make seamless pipe(seamless pipe process)?
Hot Piercing Workshop
Piercing process
The cross roll piercing and pilger rolling process in the size range from approx. 250 to 660 mm outside diameter.
Precision cold drawn steel tube production process
Pipe weld cracks
often follow different mechanisms can be divided into two types of thermal cracking and cold cracking.
How to calculate a steel pipe and tube theoretic weight
Calculate a steel pipe?
Pipe fittings are necessary to join together pipes, or to change the direction of an existing pipe.
Pipe beveling
Pipe beveling is the process where an angle is formed between the edge of the end of a pipe or tube and a plane perpendicular to the surface.
Steel pipe cutting machine
Pipe cutting
Cutting tools have a grinding wheel piece cutting machine (also known as toothless saw), hand saw, cutter and other hand tools.
How to calculate a steel pipe and tube theoretic weight
Packing the steel pipes
There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method.
Condition on delivery:

It refers to the state of final plastic deformation or final heat treatment of the delivered product. The hot-rolled or cold drawn (rolled) state or manufacturing state generally delivered without heat treatment; the heat-treated state after heat treatment delivery, or the normalizing, tempering, solid solution, annealing according to the type of heat treatment status.

Delivery status Abbreviation Description

Cold-finished/hard
(cold-finished as-drawn)

BK No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft
(lightly cold-worked)
BKW After the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed GBK After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized NBK The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.

Delivery according to actual weight or delivery according to theoretical weight

  • Actual weight - at the time of delivery, the weight of its product is delivered according to the weighing (weighing) weight;
  • Theoretical weight - The weight of the product at the time of delivery is calculated from the nominal size of the steel.
 


SUNNY STEEL

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

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