ASTM A199 Heat-Exchanger tubes, Condenser Tubes

ASTM A199/A199M-92 Specification for Seamless Cold-Drawn Intermediate Alloy-Steel Heat-Exchanger tubes and Condenser Tubes.

The ASTM A119 pressure boiler tube is wrapped with nylon fabric then bundled with 2 steel strips in each end, and other 2 in the middle.

Main grade we supply for ASTM A199

  • ASTM A199 T11
  • ASTM A199 T22
  • ASTM A199 T5
ASTM A199 Heat-Exchanger tubes, Condenser Tubes

Scope

1.1 This specification covers several grades of minimum-wall-thickness, chromium-molybdenum and chromium-molybdenum-silicon, seamless, cold-drawn, intermediate alloy steel tubes for heat exchangers, condensers, and similar heat transfer apparatus.

1.2 The tubing sizes usually furnished to this specification are to 3 in. [3.2 to 76.2 mm] in outside diameter. Tubing having other dimensions may be furnished provided such tubes comply with all other requirements of this specification.

1.3 Mechanical property requirements do not apply to tubing smaller than in. [3.2 mm] in inside diameter or 0.015 in. [0.4 mm] in thickness.

1.4 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the "M" designation of this specification is specified in the order.

ASTM A199 specification covers several grades of ferritic steel, including Grade T5, Grade T9, Grade T11, Grade T22, and Grade T91.

Chemical Components (%) of ASTM A199

Steel grade WT C Mn P
(max)
S
(max)
Si Cr Mo
ASTM A199/T4 MW 0.15MAX 0.30-0.60 0.03 0.03 0.50-1.00 2.15-2.85 0.44-0.65
ASTM A199/T5 MW 0.50-0.15 0.30-0.60 0.03 0.03 0.50MAX 4.00-6.00 0.45-0.65
ASTM A199/T7 MW 0.15MAX 0.30-0.60 0.03 0.03 0.50-1.00 6.00-8.00 0.45-0.65
ASTM A199/T9 MW 0.15MAX 0.30-0.60 0.03 0.03 0.25-1.00 8.00-10.0 0.90-1.10
ASTM A199/T11 MW 0.50-0.15 0.30-0.60 0.03 0.03 0.50-1.00 1.00-1.50 0.44-0.65
ASTM A199/T22 MW 0.50-0.15 0.30-0.60 0.03 0.03 0.50MAX 1.90-2.60 0.87-1.13

* Ni 0.40 max; V 0.18-0.25; Cb 0.06-0.10; N 0.03-0.07; Al 0.04 max

Mechanical Properties of ASTM A199

Steel grade Tensile Strength
(Mpa)
Yield Strength
(Mpa)
Elongation
(%)
SPECIFIC REQUIREMENT
ASTM A199/T4 415MIN 170MIN 30/22 Hardness 85 HRB MAX
ASTM A199/T5 415MIN 170MIN 30/22 Hardness 85 HRB MAX
ASTM A199/T7 415MIN 170MIN 30/22 Hardness 85 HRB MAX
ASTM A199/T9 415MIN 170MIN 30/22 Hardness 85 HRB MAX
ASTM A199/T11 415MIN 170MIN 30/22 Hardness 85 HRB MAX
ASTM A199/T22 415MIN 170MIN 30/22 Hardness 85 HRB MAX

Usage

Steel pipe are ubiquitous and can be found underground and within residential walls, laboratories, and commercial and industrial structures. Seamless steel pipe transport fluids including water, natural gas, waste and air. Three manufacturing methods exist to produce steel pipes.

Seamless steel pipes are produced using an extrusion mold. Welded steel pipes are produced by rolling a sheet of steel into a tube and welding the seam. Seamless steel pipes are less expensive. The third method is casting. Molten steel is poured into a casting mold.

Our steel pipes and tubes are the preferred choice for processes under the following conditions:

We have a team of experienced professionals with years of experience in manufacturing.

Material Comparison Tables (ASTM ℃KS, JIS, DIN, BS, NBN, NF, UNI)

A 199 - Seamless Cold Drawn Intermediate Alloy Steel Heat Exchange and Condenser Tubes

ASTMSTANDARD UNS NO. KOREA/JAPANES GERMAN BRITISH BELGIAN FRENCH ITALIAN
KS/JIS Symbol KS/JIS Numbe Remarks DIN Type DINNumber MateriralNumber Remarks B.SNumber B.S Grade Remarks NBN Type NBN Grade Remarks AFNOR Type NF Number Ramarks UNI Type UNI Number Ramarks
T5 K41545 STHA 24 / STBA 25 D3572 / G3462 (35) 12 CrMo 19 5 1.7362 (3a) 3606 CFS 625 (35) X 12 Cr Mo 5 837 (35) Z 12 CD 5.05 (3a) (3); dalmine 234
T11 K11597 STHA 22 / STBA 23 D3572 / G3462 (35) 13 CrMo 44 17175 1.7335 (8) 3606 CFS 621 (35) 10 CD 5.05 (3a) (3); dalmine 227(10)
T22 K21590 STHA 23 / STBA 24 D3572 / G3462 (35) 10 CrMo 9 10 17175 1.7380 3606 CFS 622 (35) 10 Cr Mo 9 10 837 (35) 10 CD 9.10 (3a) 12CrMo 9 10 5462 (10)0

Delivery Condition:
Heat treatment,Annealed, Normalized, Normalized and Tempered

Surface treatment:
Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting Painting as requested.

Seamless tube processing

With years of expertise, we provide a diverse array of steel tube processing options. From sawing and machining tube blanks to intricate bending and upsetting operations, we actively assist you throughout your projects.

Our capabilities extend to eccentricity reduction and concentricity enhancement through turning and grinding. We excel in creating complex geometries using processes like rotary swaging and axial forming. Additionally, we offer property modifications via partial heat treatment, ensuring tailored solutions for your specific needs.

Variable wall thicknesses

Variable wall thicknesses

Drilling / stamping / lasering

Drilling / stamping / lasering

Peeling / roller burnishing

Peeling / roller burnishing

Cold forming

Cold forming

Cutting

Cutting

Beveling

Beveling

Deburring

Deburring

Thread rolling / threading

Thread rolling / threading

Partial hardening

Partial hardening

Turning / milling / grinding

Turning / milling / grinding

Reducing / expanding

Reducing / expanding

Machining

Machining

application

Application

Alloy steel pipes are ideally suitable for chemical, petrochemicals, and other energy-related applications.

The alloy steel pipe adopts high quality carbon steel, alloy structural steel and stainless & heat resisting steel as raw material through hot rolling or cold drawn to be made.

Alloy steel can be used in process area where carbon steel has limitation such as

As an important element of steel products, alloy steel pipe can be divided into seamless steel pipe and welded steel pipe according to the manufacturing technique and tube billet shape.

Here you can see the common alloy steel grade that you will come across.

Why the application of alloy steel pipe is wider than others

There are many kinds of materials used for transport in industrial production. Specifically we will have more choices and it is not limited to the use of alloy steel pipe. But even in the face of more choices, many people tend to choose alloy steel pipe. People make their own choices will have their own reasons. This means the alloy steel pipe application has its own advantages. Compared with transmission lines made of other materials, after it meets the basic application requirements, its quantity is lighter. Then in the practical application of alloy steel pipe, it will have more advantages because of this. Besides its physical characteristic advantage, it also has economic advantages. The wide application of alloy steel pipe is with kinds of reasons. So in practical usage, we can exploit the advantages to the full, in this way can we get more profits in these applications of alloy steel pipe.

What requirements should alloy steel pipe application meet

The transportation of kinds of gases or liquids in production needs to rely on alloy steel pipe. This shows that the actual role of alloy steel pipe application is important. High temperature resistant and low temperature resistant is the tolerance of temperature. In the practical application of alloy steel pipe, there will be many materials need to be transported. However their temperatures are not the same. So this can be the basic requirement to alloy steel pipe. It needs more corrosion resistance. Corrosion resistant material is the best material during transporting, because it is corrosion resistant. So it can be used in more occasions. And it is definitely very convenient for users.

The biggest advantages of alloy steel pipe

Can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy steel pipe total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy steel pipe to provide a wider space for the development of the industry. The future needs of the average annual growth of China’s high-pressure alloy steel pipe long products up to 10-12%.

Specification, standard and identification of alloy steel pipes

Alloy Steel pipe contains substantial quantities of elements other than carbon such as nickel, chromium, silicon, manganese, tungsten, molybdenum, vanadium and limited amounts of other commonly accepted elements such as manganese, sulfur, silicon, and phosphorous.

Industries We Serve

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The biggest advantages of alloy steel pipe can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy tube total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy tube to provide a wider space for the development of the industry. According to the Chinese Special Steel Association alloy pipe Branch Expert Group, the future needs of the average annual growth of China’s high-pressure alloy pipe long products up to 10-12%.

Alloying Elements

Commonly used alloying elements and their effects are listed in the table given below.

Alloying Elements Effect on the Properties
Chromium Increases Resistance to corrosion   and oxidation. Increases hardenability and wear resistance. Increases high   temperature strength.
Nickel Increases hardenability. Improves   toughness. Increases impact strength at low temperatures.
Molybdenum Increases hardenability, high   temperature hardness, and wear resistance. Enhances the effects of other   alloying elements. Eliminate temper brittleness in steels. Increases high   temperature strength.
Manganese Increases hardenability. Combines   with sulfur to reduce its adverse effects.
Vanadium Increases hardenability, high   temperature hardness, and wear resistance. Improves fatigue resistance.
Titanium Strongest carbide former. Added to   stainless steel to prevent precipitation of chromium carbide.
Silicon Removes oxygen in steel making.   Improves toughness. Increases hardness ability
Boron Increases hardenability. Produces   fine grain size.
Aluminum Forms nitride in nitriding steels.   Produces fine grain size in casting. Removes oxygen in steel melting.
Cobalt Increases heat and wear   resistance.
Tungsten Increases hardness at elevated   temperatures. Refines grain size.

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

Ni-Hard Wearback Pipes Ni-Hard Wearback Pipes
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