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Abrasion resistant pipe

Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

The pipe consists of three layers:
ceramic lined pipe struct section

It has many advantages over steel pipes, cast stone pipes, and steel-plastic compound pipes.

Download Abrasion resistant ceramic lined pipes, Bends and elobws specifications & size range

The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features as an abrasion resistant, heat resistant and corrosion resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry etc.

Ceramic-lined carbon steel pipe

Ceramic-lined carbon steel pipe

Low carbon steel pipe with ceramic

Low carbon steel pipe with ceramic

The ceramic-lined steel composite pipe

The ceramic lined steel composite pipe

Ceramic Lined Elbows and Bends

Ceramic Lined Elbow

Ceramic Lined reducer pipe

Ceramic Lined reducer pipe

Ceramic Lined Bends

Ceramic Lined Bends

Measurment

+ Sleeve Type Expansion Joints

Ceramic lined

+ Ceramic lined pipe expansion joints

Abrasion Resistance Ceramic Lining Pipe

Cast basalt lined steel pipe

Ceramic Lined Lateral pipe Wye

Lateral pipe Wye

Abrasion resistant Bend & elbow

Abrasion elbow

Properties of the Ceramic-lined Steel Composite Pipes >>
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ----Characteristics of SHS self-burning ceramic composite pipe
Usage of Ceramic Lined pipe

The ceramic lined pipe transport has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism and so on.


How better packaging the abrasion resistant pipe

There are probably hundreds of different methods for packing a abrasion resistant pipe and Elbows, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

Ceramic-Lined Pipe and elbows

Ceramic-lined composite pipe is the use of "SHS- self- propagating high-temperature synthesis of centrifuge technology" made of new composite materials...

Ceramic Tile Lined straight Pipes

Ceramic Tile Lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.

Our packing can meet any needs of the customers.

Self-propagating High-temperature Synthetic process

Self-propagating high temperature synthesis (SHS) is used to describe a process in which the initial reagents (usually powders), when ignited, spontaneously transform into products due to the exothermitic heat of reaction.

Features and Advantages of ceramic lined pipe:
1). High Abrasion Resistant:
Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. The composite ceramic lined steel elbow was used in a mining plant for about fifty thousands hours. The general service life of common steel elbow is about 700 hours.

2). Corrosion Resistant:
Corundum is a neutral material, and is acid-proof and fouling -free.

3). Heat Resistant:
Ceramic lined composite steel pipe can work under circumstances of -50 to 800 Celsius degree .

4). Lower Weight and Convenient Installation:
The ceramic lined steel pipes are lighter than alloy pipes, cast iron pipes, and cast stone pipes and can be welded or connected through flanges, which reduces the expense of transportation and makes the pipes easier to install. For the pipes with the same sizes, types and length, the weight of ceramic pipe is about 1/2 of the wearable cast alloy steel pipe's, while the cost has reduced 10%~20% per meter. The weight of ceramic lined steel pipe is about 1/3 of the cast stone bent pipe's, 1/2 of the cast stone straight pipe's.

Main Properties of Ceramic lined pipe

Item

Index

Content of Alumina

95%

Density

3.5 g/cm3

Rockwell Hardness

80 HRA

Impact Strength

850 Mpa

Bending Strength

 290MPa

Breaking Temper

4.8MPa·m1/2

Coefficient of Linear Thermal Expansion

20W/m.K

Wear-resisting comparative table of ceramic lined pipe:
Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution
(cm3)
Material Volume diminution
(cm3)
Ceamic lined
Steel pipe
0.0022 Ceamic lined
Steel pipe
3
Ceramic pipe
Al2O397%
0.0025 S45C 25

The ceramic-lined steel composite pipe can be joined by welding the steel pipe layer. Ceramic lined pipes can take place of expensive stainless steel, titanium, nickel, cast stone or alloy pipes. Extended service life can also reduce maintenance cost.

Specifications & size range of ceramic lined pipe:

Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.

Ceramic lined pipe

Size 76mm-1020mm
Wall Thickness 9mm-27mm
Outside Housing Material

Carbon Steel Seamless Pipe 

Inner Material Alumina Ceramic
Ceramic Lining Thickness


(Including Transition Layer)
3mm to 6mm
Normal Operation Temperature -50 deg. C ---- 800 deg. C
Normal Operation Velocity 20-35m/s
Length 

1.     1M, 2M, 3 M
2.   Customized Maximum Length Can be Achieved by Welding.
There are several different material of abrasion resistant pipe

Each grade is typically made to a specific Brinell hardness value, as opposed to other steels that are made with tensile strength and toughness in mind.

SHS ceramic lined
SHS are currently being developed the world over for the production of powders and near-net shape components of advanced materials.
Ceramic tile lined pipe
has very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.
Ceramic ring composite steel pipe
The wear resistant ceramic ring is a special kind of ceramic with Al2O3 as the main raw material and the rare metal oxide as the flux.

Abrasion occurs when materials are rubbed across one another over a period of time.

Bi Metal Clad pipe
Bi Metal Clad
Bimetal Clad Pipe and Bend are cast with mold vanishing vacuum suction casting cladding process.
Rare earth metal wear resistant pipe
Rare earth alloy wear-resistant high chromium cast iron pipe under compared with the high manganese steel materials

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.



About Sunny Steel

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

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