Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS -------Self-propagating High-temperature Synthetic process.
Abrasive wear costs the material handling industry billions of dollars each year in downtime and replacements. The supply and application of abrasion resistant materials is a multimillion dollar a year industry. This covers products from epoxies to the hardest most abrasion resistant materials known to man.
Designed to match standard pipe flanges for easy installation in high-wear areas of the pipeline only.
Maximum long-term cost-savings in replacement parts and downtime.
Size range:
Self-propagating high-temperature synthesis (SHS) is a method for producing inorganic compounds by exothermic reactions, usually involving salts.
The ceramic layer is formed by molten alumina at a temperature above 2500 degree Celsius. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.
These ceramic lined system can provide excellent structural support and wear resistance,they are widely used in the heavy industries' most difficult wear situation.
| Size | 76mm-1020mm |
| Wall Thickness | 9mm-27mm |
| Outside Housing Material | Carbon Steel Seamless Pipe |
| Inner Material | Alumina Ceramic |
| Ceramic Lining Thickness (Including Transition Layer) |
3mm to 6mm |
| Normal Operation Temperature | -50 deg. C ---- 800 deg. C |
| Normal Operation Velocity | 20-35m/s |
| Length | 1. 1M, 2M, 3 M 2. Customized Maximum Length Can be Achieved by Welding. |
Conveying highly abrasive materials, steel piping systems are under constant attack often over long distances.
Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.
Warranty
We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.
The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.
Inspections
As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.
Our team is highly trained and experienced in servicing and producing all types of steel supplies.
