ASTM A210 seamless medium carbon steel boiler and superheater tubes

ASTM A210 is the standard covers seamless medium-carbon steel boiler and superheater tubes.

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ASTM A210 seamless medium carbon steel boiler and superheater tubes

Seamless medium carbon steel pipe for boiler tube and boiler flue pipe, including a minimum wall thickness of the security side, the dome and the support tube and superheater tubes.

Delivery Condition: Annealed, Normalized, Normalized and Tempered

Surface treatment: Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting

Application: For high, middle, low pressure boiler and pressure purpose

ASTM A210/A210M-19 Standard

This specification covers seamless medium-carbon steel boiler and superheater tubes. The specification also covers minimum-wall-thickness, tubing sizes, boiler flues including safe ends, arch and stay tubes. The specification provides tensile and hardness properties but only applicable to certain size limitations. Material manufacturing shall be killed. Tubes shall be made by seamless process, marked as either hot-finished or cold-finished. Surface condition shall be specifically stated in the order. Chemical composition shall conform to the requirements. Elemental composition other than listed here shall not be permitted. Tension test, flattening test, flaring test, hardness test, hydrostatic or nondestructive electric test shall be made on specimens. Superheater tubes shall be formed without defects and shall withstand expansion, beading, forging, welding, and bending.

Scope

1.1 This specification2 covers minimum-wall-thickness, seamless medium-carbon steel, boiler tubes and boiler flues, including safe ends (see Note 1), arch and stay tubes, and superheater tubes.

NOTE 1: This type is not suitable for safe ending by forge welding.

1.2 The tubing sizes and thicknesses usually furnished to this specification are 1/2 in. to 5 in. [12.7 to 127 mm] in outside diameter and 0.035 to 0.500 in. [0.9 to 12.7 mm], inclusive, in minimum wall thickness. Tubing having other dimensions may be furnished, provided such tubes comply with all other requirements of this specification.

1.3 Mechanical property requirements do not apply to tubing smaller than 1/8 in. [3.2 mm] in inside diameter or 0.015 in. [0.4 mm] in thickness.

1.4 This specification covers grades A-1 and C of Seamless Medium-Carbon Boiler and Superheater Tubes with different chemical and tensile requirements. (Table 1, Table 3, and Section 11.)

1.5 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.

1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

PMI

ASTM A210 Grade C tube PMI
ASTM A210 Grade C tube PMI
ASTM A210 Grade C tube PMI
ASTM A210 Grade C tube PMI
ASTM A210 Grade C tube PMI
ASTM A210 Grade C tube PMI

Size Meassurement

ASTM A210 Grade C tube size measurement
ASTM A210 Grade C tube size measurement
ASTM A210 Grade C tube size measurement

Chemical Components (%) of ASTM A210

Steel Grade C Si Mn S P
A 210A1
SA-210A1
≤0.27 ≥0.10 ≤0.93 0.020 0.025
A 210C
SA-210C
≤0.35 ≥0.10 0.29-1.06 0.020 0.025

Mechanical Properties of ASTM A210

Grade Tensile strength
(Mpa)
Yield point(Mpa)
not less than
Elongation(%)
not less than
Impact(J)
not less than
Hardness
not less than
A210 A1/ SA-210A1 ≥415 255   " 79HRB
A210C/ SA-210C ≥485 275   " 89HRB

Outside Diameter & Tolerance

Hot rolled Outside Diameter, mm Tolerance, mm
OD≤101.6 +0.4/-0.8
101.6<OD≤127 +0.4/-1.2
Cold Drawn Outside Diameter, mm Tolerance, mm
OD<25.4 ±0.10
25.4≤OD≤38.1 ±0.15
38.1<OD<50.8 ±0.20
50.8≤OD<63.5 ±0.25
63.5≤OD<76.2 ±0.30
76.2≤OD≤101.6 ±0.38
101.6<OD≤127 +0.38/-0.64

Wall thickness & Tolerance

Hot rolled Outside Diameter , mm Tolerance, %
OD≤101.6, WT≤2.4 +40/-0
OD≤101.6, 2.4<WT≤3.8 +35/-0
OD≤101.6, 3.8<WT≤4.6 +33/-0
OD≤101.6, WT>4.6 +28/-0
OD>101.6, 2.4<WT≤3.8 +35/-0
OD>101.6, 3.8<WT≤4.6 +33/-0
OD>101.6, WT>4.6 +28/-0
Cold Drawn Outside Diameter , mm Tolerance, %
OD≤38.1 +20/-0
OD>38.1 +22/-0

Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.

ASTM A210 / A210M Flattening Test

One flattening test shall be made on specimens from each end of one finished tube from each lot, but not the one used for the flaring test. Tears or breaks occurring at the 12 or 6 o’clock positions on Grade C tubing with sizes of 2.375 in. [60.3 mm] in outside diameter and smaller shall not be considered a basis for rejection.

ASTM A210 / A210M Flaring Test

One flaring test shall be made on specie- men from each end of the one finished tube from each lot, but not the one used for the flattening test.

Ordering Information

Orders for ASTM A210 / A210M, ASME SA210 should include the following, as required, to describe the desired material adequately:


Process

Cold drawn seamless steel tube deformed process

Cold Drawn Seamless Mechanical Tubing (CDS) is a cold drawn 1018/1026 steel tube which offers uniform tolerances, enhanced machinability and increased strength and tolerances compared to hot-rolled products.

Cold drawn seamless steel tube deformed process

Cold drawn steel tube is with hot-rolled steel coil as raw material, and tandem cold rolling pickled to remove oxide scale, its finished rolling hard roll, rolling hard volumes due to the continuous cold deformation caused by cold hardening strength, hardness increased indicators declined tough plastic, stamping performance will deteriorate, which can only be used for simple deformation of the parts.

Rolling hard roll can be used as the raw material of the hot-dip galvanizing plant, hot dip galvanizing line set annealing line. Rolling hard roll weight is generally 6 to 13.5 tons, the coil diameter of 610mm.

Hot rolled seamless steel pipe deformed process

Hot-rolled seamless steel pipe production base deformation process can be summarized as three stages: perforation, extension and finishing.

Hot rolled seamless steel pipe deformed process

The main purpose of the perforation process is to become a solid round billet piercing hollow shell. Capillary in the specifications, accuracy and surface quality can not meet the requirements of the finished product, further improvements are needed to deform the metal through. The main purpose of the stretching machine is further reduced sectional view (main compression wall) for a larger axial extension, so that the capillary improved dimensional accuracy, surface quality and organizational performance.

After stretching machine rolled steel pipe shortage collectively need further molding mill in order to achieve the requirements of the finished pipe. Rolled steel due to pass in the method widely used in the production of seamless steel tubes.

So far, due to the method pass rolling steel can be divided into two categories: core pension without rolling rolling (hollow body rolling), and with the mandrel. Sizing machines, reducing mill and stretch reducing mill belonging to the hole without mandrel type continuous rolling mills are generally coffin. Its main purpose is to reduce the diameter of the deformation process or sizing get finished steel, the wall thickness of process control, can make thinning, thickening or nearly unchanged.

All the traditional hole-type rolling machine with mandrel belong to extend machine. The main purpose is to reduce the deformation process perforated capillary wall thickness and outer diameter roll passes in the deformation zone and the mandrel posed, for a larger axial extension. At the same time a certain improvement in the organization, performance, accuracy, surface quality.

Cut to Length

Before cutting pipe and tubing

No matter the material, measure the diameter of the pipe or tube to be cut to ensure that you use the right-size tube cutter for the job. When determining how to make a straight cut, use a tape measure and a pencil or other writing instrument to mark on the surface where you want to cut. If possible, mark around the circumference of a pipe, especially when cutting with a handsaw. Ensure that a cut is as straight as possible by securing the pipe with a vise, clamp, miter box or even duct tape to keep the length from shifting out of place while cutting.

After cutting pipe and tubing

  • Unless a cut is perfectly clean, you should expect to remove burrs from around the edge, especially after sawing.
  • Use a deburring tool to clean the edge after tube cutting.
  • You may opt to use a metal file on the cut of a metal pipe.
Cut to length

Application

Alloy steel pipes are ideally suitable for chemical, petrochemicals, and other energy-related applications.

The alloy steel pipe adopts high quality carbon steel, alloy structural steel and stainless & heat resisting steel as raw material through hot rolling or cold drawn to be made.

Alloy steel can be used in process area where carbon steel has limitation such as

  • High-temperature services such as heater tubes
  • Low-temperature services such as cryogenic application
  • Very high presser service such as steam header

As an important element of steel products, alloy steel pipe can be divided into seamless steel pipe and welded steel pipe according to the manufacturing technique and tube billet shape.

Here you can see the common alloy steel grade that you will come across.

  • For Pipes: ASTM A335 Gr P1, P5, P11, P9
  • For Wrought Fittings: ASTM A234 Gr.WP5, WP9, WP11
  • For Forged Fittings: ASTM A182 F5, F9, F11 etc.

Why the application of alloy steel pipe is wider than others

application

There are many kinds of materials used for transport in industrial production. Specifically we will have more choices and it is not limited to the use of alloy steel pipe. But even in the face of more choices, many people tend to choose alloy steel pipe. People make their own choices will have their own reasons. This means the alloy steel pipe application has its own advantages. Compared with transmission lines made of other materials, after it meets the basic application requirements, its quantity is lighter. Then in the practical application of alloy steel pipe, it will have more advantages because of this. Besides its physical characteristic advantage, it also has economic advantages. The wide application of alloy steel pipe is with kinds of reasons. So in practical usage, we can exploit the advantages to the full, in this way can we get more profits in these applications of alloy steel pipe.

What requirements should alloy steel pipe application meet

The transportation of kinds of gases or liquids in production needs to rely on alloy steel pipe. This shows that the actual role of alloy steel pipe application is important. High temperature resistant and low temperature resistant is the tolerance of temperature. In the practical application of alloy steel pipe, there will be many materials need to be transported. However their temperatures are not the same. So this can be the basic requirement to alloy steel pipe. It needs more corrosion resistance. Corrosion resistant material is the best material during transporting, because it is corrosion resistant. So it can be used in more occasions. And it is definitely very convenient for users.

The biggest advantages of alloy steel pipe

Can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy steel pipe total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy steel pipe to provide a wider space for the development of the industry. The future needs of the average annual growth of China’s high-pressure alloy steel pipe long products up to 10-12%.

Specification, standard and identification of alloy steel pipes

Alloy Steel pipe contains substantial quantities of elements other than carbon such as nickel, chromium, silicon, manganese, tungsten, molybdenum, vanadium and limited amounts of other commonly accepted elements such as manganese, sulfur, silicon, and phosphorous.

Industries We Serve

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The biggest advantages of alloy steel pipe can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy tube total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy tube to provide a wider space for the development of the industry. According to the Chinese Special Steel Association alloy pipe Branch Expert Group, the future needs of the average annual growth of China’s high-pressure alloy pipe long products up to 10-12%.


Delivery

Steel pipe delivery status(condition)

Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).

Condition on delivery of steel pipe

Term Symbol Explanation
Cold-finished/hard (cold-finished as-drawn) BK No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft (lightly cold-worked) BKW After the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed GBK After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized NBK The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.

The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.

Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.

Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.

Packing

Bare packing/bundle packing/crate packing/wooden protection at the both sides of tubes and suitably protected for sea-worthly delivery or as requested.

There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

Steel strips bunding for fixed pipes

Our packing can meet any needs of the customers.

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Placing steel pipes into containers

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Alloying Elements

Commonly used alloying elements and their effects are listed in the table given below.

Alloying Elements Effect on the Properties
Chromium Increases Resistance to corrosion   and oxidation. Increases hardenability and wear resistance. Increases high   temperature strength.
Nickel Increases hardenability. Improves   toughness. Increases impact strength at low temperatures.
Molybdenum Increases hardenability, high   temperature hardness, and wear resistance. Enhances the effects of other   alloying elements. Eliminate temper brittleness in steels. Increases high   temperature strength.
Manganese Increases hardenability. Combines   with sulfur to reduce its adverse effects.
Vanadium Increases hardenability, high   temperature hardness, and wear resistance. Improves fatigue resistance.
Titanium Strongest carbide former. Added to   stainless steel to prevent precipitation of chromium carbide.
Silicon Removes oxygen in steel making.   Improves toughness. Increases hardness ability
Boron Increases hardenability. Produces   fine grain size.
Aluminum Forms nitride in nitriding steels.   Produces fine grain size in casting. Removes oxygen in steel melting.
Cobalt Increases heat and wear   resistance.
Tungsten Increases hardness at elevated   temperatures. Refines grain size.

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