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Abrasion resistant pipe

Ceramic lined pipe struct section

Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS -------Self-propagating High-temperature Synthetic process.

Why is this important to you

Abrasive wear costs the material handling industry billions of dollars each year in downtime and replacements. The supply and application of abrasion resistant materials is a multimillion dollar a year industry. This covers products from epoxies to the hardest most abrasion resistant materials known to man. Choosing the right wear material for your particular application should not be left to the special interest of a one dimensional company or its salesmen.

Evaluating and comparing historical information as it relates to your application is what we do best.

There are several different material of abrasion resistant pipe

Each grade is typically made to a specific Brinell hardness value, as opposed to other steels that are made with tensile strength and toughness in mind.

SHS ceramic lined
SHS are currently being developed the world over for the production of powders and near-net shape components of advanced materials.
Ceramic tile lined pipe
has very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.
Ceramic ring composite steel pipe
The wear resistant ceramic ring is a special kind of ceramic with Al2O3 as the main raw material and the rare metal oxide as the flux.

Abrasion occurs when materials are rubbed across one another over a period of time.

Bi Metal Clad pipe
Bi Metal Clad
Bimetal Clad Pipe and Bend are cast with mold vanishing vacuum suction casting cladding process.
Rare earth metal wear resistant pipe
Rare earth alloy wear-resistant high chromium cast iron pipe under compared with the high manganese steel materials
Ceramic lined extension pipe draws

Designed to match standard pipe flanges for easy installation in high-wear areas of the pipeline only. Maximum long-term cost-savings in replacement parts and downtime.

Size range:
Ceramic lined pipes and fittings like ceramic bend,reducer and tee are manufactured by Sunny Steel .

Knowledge + Quality + Longevity = Success

Self-propagating high-temperature synthesis (SHS) is a method for producing inorganic compounds by exothermic reactions, usually involving salts.

化学反应式

The ceramic layer is formed by molten alumina at a temperature above 2500 degree Celsius. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.

These ceramic lined system can provide excellent structural support and wear resistance,they are widely used in the heavy industries' most difficult wear situation.

Size 76mm-1020mm
Wall Thickness 9mm-27mm
Outside Housing Material Carbon Steel Seamless Pipe 
Inner Material Alumina Ceramic
Ceramic Lining Thickness
(Including Transition Layer)
3mm to 6mm
Normal Operation Temperature -50 deg. C ---- 800 deg. C
Normal Operation Velocity 20-35m/s
Length  1.     1M, 2M, 3 M
2.   Customized Maximum Length Can be Achieved by Welding.
Features & Benefits
  • The lining of the product is manufactured from aluminaceramics for engineering.Alumina ceramic material have a high hardness ,and have a strong wear resistance.
  • As the amphoteric compound ,the engineering ceramics will not chemically react with acid and alkali.
  • Since the density of the ceramic is just half that of the steel,the weight of the custom ceramicpipes and fittings is light,which contributes to easy installation.
  • 10 to 1 life performance ,reducing the maintenance cost, down time and clean up.

The recommended Abrasion resistant pipe

This is because hardness is one of the most important factors when trying to increase abrasion resistance.

Please view the recommended Abrasion resistant pipe, bend, elbow, tee, reducers as below:

Abrasion resistant pipe specification, Standard and identification


Straight pipes be
Long-term use in power plants


Pipe elbows be Long-term
use in power plants

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Abrasive Applications

One-hundred-twenty-nine-million tons of coal ash—a byproduct of the coal burning process—is produced every year. Most power plants transport the coal ash in liquid form to large surface impoundments or in solid form at landfills near the facility through long lengths of steel piping, which can range in length from several thousand feet to miles.

Properties of the Ceramic-lined Steel Composite Pipes >>
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ----Characteristics of SHS self-burning ceramic composite pipe
Application of Abrasion resistant pipe

Abrasion resistant pipe applied in coal-fired power plant ash and slag discharge tube, powder, powder tube, desulfurization pipeline,in addition also widely used in the following industries:

Q&A

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.



About Sunny Steel

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.