Ceramic Lined Elbows and Bends

SunnySteel's ceramic lined pipes resists abrasion and avoids product attrition.

Cearmic lined pipe elbows

It reduces considerabley degradation of conveyed material and avoids formation of angel hair through its patented deflection chamber.

Wear Resistant Pipe and Elbow for Pneumatic Conveying

Tubes and bends in pneumatic conveying lines are suffering more or less abrasion. SunnySteel's ceramic lined pipes resists abrasion and avoids product attrition.It reduces considerabley degradation of conveyed material and avoids formation of angel hair through its patented deflection chamber.The compact design reduces cost of pipe support and installation. It is automatically self-purging with little pressure drop.

Ceramic Lined Elbows and Bends could be also applied in the parts of concrete pump owing to their advantages especially the low weight which helps to avoid the jam during the transport of concrete.

Features of Alumina Ceramic:

Alumina is a cost effective and widely used material in the family of engineered ceramics. Alumina ceramics have been developed and optimized for maximum wear resistance and corrosion resistance.
A high density, diamond like hardness,fine grain structure and superior mechanical strength are the unique properties that make it the material of choice for a wide range of demanding applications.Ceramic has uses similar to Cast Basalt but it has greater resistance to wear in high velocity applications and impact resistance in extreme dynamic systems .

Main Properties of Ceramic

Item

Index

Content of Alumina

95%

Density

3.5 g/cm3

Rockwell Hardness

80 HRA

Impact Strength

850 Mpa

Bending Strength

 290MPa

Breaking Temper

4.8MPa·m1/2

Coefficient of Linear Thermal Expansion

20W/m.K

Due to the above properties of Alumina Ceramic,Ceramic Lined Pipe Elbows have the following superiorities.



An elbow is a pipe fitting installed between two lengths of pipe or tubing to allow a change of direction, usually a 180° or 90° angle, though 45° elbows are also made. The ends may be machined for butt welding (SW) or socketed welding(SW) etc.

Most elbows are available in short radius or long radius variants. When the two ends differ in size, the fitting is called a reducing elbow or reducer elbow.

Elbows are categorized based on various design features as below:

Size range:

Elbow Size

Recommended type of pipe elbows:

Materials

  • Carbon steel: ASTM/ASME A234 WPB-WPC
  • Alloy steel: --WP 22-WP 5-WP 91-WP 911
  • Low temperature steel: ASTM/ASME A402 WPL 3-WPL 6
  • High performance steel: ASTM/ASME A860 WPHY 42-46-52-60-65-70
  • Stainless steel: ASTM/ASME A403 WP 304-304L-304H-304LN-304N
    • ASTM/ASME A403 WP 316-316L-316H-316LN-316N-316Ti
    • ASTM/ASME A403 WP 321-321H ASTM/ASME A403 WP 347-347H

Abrasion resistant elobw

SHS-self-propagating ceramic composite steel pipe and fittings, the new generation of wearable and corrosion resistant engineering pipeline, belongs to "863" Hi-tech Plan products.

It is the ideal wearable and corrosion resistant engineering pipeline, with wear resistance 15 times higher than common steel pipe, smooth inner surface, and favorable liquor resistance.

Pipe elbows

Butt Weld Pipe Fitting Bevel

  • All welded pipe fittings have bevelled end to allow for ease of welding.
  • This bevel allows for full penetration weld in most cases.
  • There are two types of bevels;
    Plain Bevel and Compound Bevel: according to the bevel of welding pipe fittings construction .
  • ASME B16.28, Buttwelding Short Radius Elbows and Returns
Industrial Processes: Bending, squeezing, pressing, forging, machining and more ANSI/ASME B16.25, Buttwelding Ends
ANSI/ASME B16.25 Standard covers the preparation of butt welding ends of piping components to be joined into a piping system by welding.

Application of pipe elbows:

Petroleum, chemical, power, gas, metallurgy, shipbuilding, construction, etc.

ELL & ELLS

  • A wing of a building at right angles to the main structure.
  • A right-angled bend in a pipe or conduit; an elbow.


Recommended ceramic lined pipes & elbows

The combination of high rigidity of ceramic and high elasticity of steel gives the pipe unmatchable features as an abrasion resistant, heat resistant and corrosion resistant material for use in the fields of power generation, metallurgy, mining, and chemical industry etc.

Specifications & size range of ceramic lined pipe

Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.

Wear-resisting comparative table of ceramic lining pipe

Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution
(cm3)
Material Volume diminution
(cm3)
Ceamic lining
Steel pipe
0.0022 Ceamic lining
Steel pipe
3
Ceramic pipe
Al2O3
0.0025 S45C 25

 

Abrasion
Ceramic layer Ceramic Lined Reducer Pipe with flange reducer Al2O3 content greater than 89% , micro-hardness HV1000-1500, which has a high abrasion resistance, wear resistance than ten times higher than carbon steel after quenching , superior tungsten carbide drill.

Application range

Corrosion

Ceramic materials are neutral , chemically stable , has excellent corrosion resistance and acid resistance , resistant to various inorganic acids, organic acids , organic solvents , and its degree of corrosion of stainless steel is more than ten times.

Temperature

Temperature above 2000celsius degree, long-term work in the range of -50 -900 celsius degree.

Easy welding

Ceramic adjustable tube can be welded , flanged , flexible connectors and other fast way links , very easy to install.

Clean and easy maintenance

Smooth wall, can prevent scaling , fouling, self-cleaning function. Tightness.

Remarks:

Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.

Standard and identification of Abrasion resistant pipe

Abrasive Applications

One-hundred-twenty-nine-million tons of coal ash—a byproduct of the coal burning process—is produced every year.

Classification and designation of wear-resistant pipes for power industry

Most power plants transport the coal ash in liquid form to large surface impoundments or in solid form at landfills near the facility through long lengths of steel piping, which can range in length from several thousand feet to miles.

Application of Abrasion resistant pipe

Abrasion resistant pipe applied in coal-fired power plant ash and slag discharge tube, powder, powder tube, desulfurization pipeline,in addition also widely used in the following industries:

Q&A

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.



SUNNY STEEL

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

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