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Backpack wear-resistant ceramic lined elbow


Well connect with flange

Backpack wear-resistant ceramic lined elbow are used for connecting pipes of different diameters and find wide applications in various chemicals, construction industries, paper, cement & ship builders.

Backpack wear-resistant ceramic lined elbow
Connect the unit in process

SunnySteel's Backpack wear-resistant ceramic lined elbow and avoids product attrition.It reduces considerabley degradation of conveyed material and avoids formation of angel hair through its patented deflection chamber.

Backpack wear-resistant ceramic lined elbow for Pneumatic Conveying
Tubes and bends in pneumatic conveying lines are suffering more or less abrasion. SunnySteel's ceramic lined pipes resists abrasion and avoids product attrition.It reduces considerabley degradation of conveyed material and avoids formation of angel hair through its patented deflection chamber.The compact design reduces cost of pipe support and installation. It is automatically self-purging with little pressure drop.

Ceramic Lined Elbows and Bends could be also applied in the parts of concrete pump owing to their advantages especially the low weight which helps to avoid the jam during the transport of concrete.

Features of Alumina Ceramic:
Alumina is a cost effective and widely used material in the family of engineered ceramics. Alumina ceramics have been developed and optimized for maximum wear resistance and corrosion resistance.
A high density, diamond like hardness,fine grain structure and superior mechanical strength are the unique properties that make it the material of choice for a wide range of demanding applications.Ceramic has uses similar to Cast Basalt but it has greater resistance to wear in high velocity applications and impact resistance in extreme dynamic systems . Due to the above properties of Alumina Ceramic,Ceramic Lined Pipe Elbows have the following superiorities.

Low friction factor of Ceramic at low impingement angles decreases the abrasion of materials maximally.

Ceramic-lined composite steel pipe can take place of expensive stainless steel, nickel, cast stone or alloy pipes.

And extended service life can also reduce maintenance cost.

Preventing operation cease caused by frequent replacement of pipes and elbows.

Excellent thermal resistance and abrasion resistance by ceramic material processing.

Distinguished adhesive strength by high-temperature bonding agent.

10~20 times longer life span than products processed with SS, etc.

No substance intermixed by abrasion during transportation.

Low density makes the wear resistant pipe elbow easy to carry and install.

Concrete case

Application of metallurgy, electric power industry

The electric power industry, metallurgy, mud, ash conveying of pulverized coal, lime gypsum slurry and consumes an amount of metal pipeline. The use of ceramic composite pipe to replace other pipelines, with high wear resistance, long life, easy installation, significant economic benefits.

Application of mine and coal industry

(1) mines: mine filling, concentrate and tailings delivery pipe wear serious, formerly in the slag conveying pipeline such as Panzhihua, Daye Mine the useful life of less than a year, the line can make life can be improved by more than 5 times.

(2) coal: Coal Preparation and long distance pipeline commonly used wet conveying, conveying pipe both wear resistance and corrosion resistance, using the tube can be as long conveying pipe, economic benefits is considerable.


Specifications & size range of ceramic lined pipe
Ceramic lined pipe
Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.
Wear-resisting comparative table of ceramic lining pipe
Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution
(cm3)
Material Volume diminution
(cm3)
Ceamic lining
Steel pipe
0.0022 Ceamic lining
Steel pipe
3
Ceramic pipe
Al2O397%
0.0025 S45C 25
Main Properties of Ceramic
Item Index
Content of Alumina ≥95%
Density ≥3.5 g/cm3
Rockwell Hardness ≥80 HRA
Impact Strength ≥850 Mpa
Bending Strength  ≥290MPa
Breaking Temper ≥4.8MPa·m1/2
Coefficient of Linear Thermal Expansion 20W/m.K

Abrasion
Ceramic layer Ceramic Lined Reducer Pipe with flange reducer Al2O3 content greater than 95% , micro-hardness HV1000-1500, which has a high abrasion resistance, wear resistance than ten times higher than carbon steel after quenching , superior tungsten carbide drill.

Application range

1, coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a wind pipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe;

2, iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.;

3, cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high temperature air blower, lower material pipe, etc.;

4, petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery and other processing and conveying material pipe.

Corrosion
Ceramic materials are neutral , chemically stable , has excellent corrosion resistance and acid resistance , resistant to various inorganic acids, organic acids , organic solvents , and its degree of corrosion of stainless steel is more than ten times.

Temperature
Temperature above 2000celsius degree, long-term work in the range of -50 -900 celsius degree.

Easy welding
Ceramic adjustable tube can be welded , flanged , flexible connectors and other fast way links , very easy to install.

Clean and easy maintenance
Smooth wall, can prevent scaling , fouling, self-cleaning function. Tightness.

Remarks:

1. Under the direction of the arrow diagram for the export direction.
2. Bend radius is usually 1.5-5 times the diameter of steel pipe (1.5-5D).
3. Othe specifications of the compsite pipe can be manufactured accord to the user requirments.
4. The weight is caculate by theoretics, maybe have some tolerance, the real weight will be weigh in afer them finished.
Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.



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