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Abrasion resistant pipe

耐磨陶瓷片的固定方式

耐磨陶瓷片的固定方式目前来说只有三种粘接,焊接还有插接。

耐磨陶瓷片的固定方式目前来说只有三种粘接,焊接还有插接。 下面给大家详细介绍一下这三种固定方式。

粘接
粘接是目前耐磨陶瓷片固定应用最多的一种方式,只要耐磨陶瓷片胶选择合适表面处理干净就可以很好的固定陶瓷片,而且施工效率非常高。他的不足就是不耐高温,在冲击力比较大的情况下无法保证稳定性。

焊接
焊接是目前应对高温冲击比较好的一种固定方式,他采用先粘后焊的方式,借助焊点的辅助固定作用可以应对粘接无法胜任的高温与冲击工况,但是相应的施工效率就会大大折扣。

插接
插接的应用范围相对较小,因为它需要特殊的耐磨陶瓷片,这样的陶瓷片制作难度大,相对的价格也会比较高,但是在某些情况下只能采用这种方式。

Ceramic weld sturcture
耐磨陶瓷性能特点:

1. 硬度大,一般硬度大于HRA80以上,最高可达到92以上。

2. 耐磨性能极好:是普通碳钢的至少200以上,高铬铸铁的10倍以上。

3. 重量轻:氧化铝比重一般只有3.6左右,碳化硅为2.7左右,氧化锆为6左右。

4. 耐热性能好:不同耐磨陶瓷的耐热性不尽相同,但用于耐颗粒冲刷场合,耐热性没有任何问题。

主要适用范围广:

主要用于各种输送各种高硬度、高磨耗性的颗粒物质的设备上,包括电力、热力,钢铁、煤炭、水泥、矿山、冶炼、石油、建材化工、风机、造纸、机械、 粉体工程、粮食机械、烟草等行业的各种输煤、输料系统、制粉系统、排灰、除尘系统等机械设备上。

根据与金属基体结合方式的不同,即可用于静止部件的内表面,如管道,弯头,分离器,溜槽,阀门,各种壳体等,也可以用于高速转动设备上,如各种风机转子、叶轮,滚筒等。

主要常用规格:

10×10×3mm, 10×10×4mm;
10×10×5mm, 17.5×17.5×3mm,
17.5×17.5×4mm,17.5×17.5×5mm
50×60×6mm, 50×60×8mm 120×80×25mm

并可根据需要提供各种氧化铝陶瓷涂料,耐磨浇注料,高温陶瓷片胶,特种胶拈剂等工程所需的材料。

Abrasion resistant pipe specification, Standard and identification


Straight pipes be
Long-term use in power plants


Pipe elbows be Long-term
use in power plants

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Abrasive Applications

One-hundred-twenty-nine-million tons of coal ash—a byproduct of the coal burning process—is produced every year. Most power plants transport the coal ash in liquid form to large surface impoundments or in solid form at landfills near the facility through long lengths of steel piping, which can range in length from several thousand feet to miles.

Properties of the Ceramic-lined Steel Composite Pipes >>
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ----Characteristics of SHS self-burning ceramic composite pipe
Application of Abrasion resistant pipe

Abrasion resistant pipe applied in coal-fired power plant ash and slag discharge tube, powder, powder tube, desulfurization pipeline,in addition also widely used in the following industries:

Q&A

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.



About Sunny Steel

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.