ceramic tile lined chips
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ASTM A335 Chrome Moly Pipe

What is Ceramic tile lined pipe?

Ceramic Tile Lined Pipe has very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.

The specifications for ceramic tile lined chips

There are many clients who are concerned about the specification of ceramic lined tile sheet, because it is related to whether the ceramic chip purchased can be used.

Wear resistant ceramic lining is AL203 as the main material, with rare metal oxide as solvent, after more than 1700℃ high temperature roasting to special ceramic, embedded into rubber , polyurethane or mild steel for the purpose of low to moderate impact and highly abrasive sliding application.

Anti-corrosion service life.

Main performance indicators: The wear resistance of the ceramic work surface is more than 100 times that of manganese steel, 20 times that of high chromium cast iron, and several times to several dozen times higher than that of wear resistant rubber. Ceramic metal bonding strength up to 300kg/cm2 can be used up to 500°C.

The use of equipment made of wear-resistant ceramics, the service life can be increased by more than five times, and the performance-cost ratio can be increased by more than three times.

ceramic-tile-lined-pipe_process-Ceramic-patch

耐磨陶瓷性能特点:

1. 硬度大,一般硬度大于HRA80以上,最高可达到92以上。

2. 耐磨性能极好:是普通碳钢的至少200以上,高铬铸铁的10倍以上。

3. 重量轻:氧化铝比重一般只有3.6左右,碳化硅为2.7左右,氧化锆为6左右。

4. 耐热性能好:不同耐磨陶瓷的耐热性不尽相同,但用于耐颗粒冲刷场合,耐热性没有任何问题。

Why Ceramic Coating?
  • Ceramic coating is used by the OE’s extensively on 2007 & newer exhaust.
  • Ceramic coating is recommended for parts that are exposed to extreme heat.
  • Ceramic coating is used inside of chrome stacks to reduce the outside temperature of the pipe.
  • Ceramic coating will increase the longevity of the chrome stack.
  • Ceramic coating produces more usable power.
  • Ceramic coating protects parts from thermal fatigue.
主要适用范围广:

主要用于各种输送各种高硬度、高磨耗性的颗粒物质的设备上,包括电力、热力,钢铁、煤炭、水泥、矿山、冶炼、石油、建材化工、风机、造纸、机械、 粉体工程、粮食机械、烟草等行业的各种输煤、输料系统、制粉系统、排灰、除尘系统等机械设备上。

根据与金属基体结合方式的不同,即可用于静止部件的内表面,如管道,弯头,分离器,溜槽,阀门,各种壳体等,也可以用于高速转动设备上,如各种风机转子、叶轮,滚筒等。

氧化铝陶瓷内衬层技术参数:
耐磨陶瓷 AL2O3 抗压强度 抗折强度 洛氏硬度 莫氏硬度 密度 耐温
≥95% ≥550Mpa ≥370Mpa HRA
86
9
3.80g/cm3 ~>50 ->℃
媒体层 耐水性 耐酸碱 粘接面抗拉强度 260℃下抗拉强度 胶粘接面 剪切强度 耐温  

良好

良好

24.2Mpa

18Mpa

7.08Mpa

7.08Mpa

 

并可根据需要提供各种氧化铝陶瓷涂料,耐磨浇注料,高温陶瓷片胶,特种胶拈剂等工程所需的材料。

钢体打磨-> 调制无机胶->粘贴->焊接->检测

1、 使用工具将钢体表面清除干净。
2、 将原料胶混合均匀后方可使用。
3、 由专业人员进行陶瓷管的粘贴,保证瓷管无错边现象,陶瓷管内表面形成光滑面。
4、 检测合格后入库。

Properties of the Ceramic-lined Steel Composite Pipes >>
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ----Characteristics of SHS self-burning ceramic composite pipe
Abrasion resistant pipe specification, Standard and identification

Classification and designation
of wear-resistant pipes
for power industry


Pipe elbows be Long-term
use in power plants

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Abrasive Applications

One-hundred-twenty-nine-million tons of coal ash—a byproduct of the coal burning process—is produced every year. Most power plants transport the coal ash in liquid form to large surface impoundments or in solid form at landfills near the facility through long lengths of steel piping, which can range in length from several thousand feet to miles.

Wear-resisting comparative table of ceramic lined pipe
Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution
(cm3)
Material Volume diminution
(cm3)
Ceramic lined
Steel pipe
0.0022 Ceramic lined
Steel pipe
3
Ceramic pipe
Al2O397%
0.0025 S45C 25
Application of Abrasion resistant pipe

Abrasion resistant pipe applied in coal-fired power plant ash and slag discharge tube, powder, powder tube, desulfurization pipeline,in addition also widely used in the following industries:

Q&A

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.




About Sunny Steel

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

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