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The ceramic lined pipe

The ceramic lined pipe is a high performance pipe consisted of ceramic ring,seamless steel tube and adhesion agent.

Cearmic lined pipe elbows

Ceramic lined pipes and fittings like ceramic bend,reducer and tee are manufactured by Sunny Steel .

These ceramic lined system can provide excellent structural support and wear resistance,they are widely used in the heavy industries' most difficult wear situation.

Size

76mm-1020mm

Wall Thickness

9mm-27mm

Outside Housing Material

Carbon Steel Seamless Pipe 

Inner Material

Alumina Ceramic

Ceramic Lining Thickness

(Including Transition Layer)

3mm to 6mm

Normal Operation Temperature

-50 deg. C ---- 800 deg. C

Normal Operation Velocity

20-35m/s

Length 

1.     1M, 2M, 3 M

2.   Customized Maximum Length Can be Achieved by Welding.

Features & Benefits

1.The lining of the product is manufactured from alumina ceramics for engineering.Alumina ceramic material have a high hardness ,and have a strong wear resistance.

2.As the amphoteric compound ,the engineering ceramics will not chemically react with acid and alkali.

3.Since the density of the ceramic is just half that of the steel,the weight of the custom ceramicpipes and fittings is light,which contributes to easy installation.

4.10 to 1 life performance ,reducing the maintenance cost , down time and clean up

Application:

1. replace cabon steel ,stainless steel and SDR

2. high wear material discharge

3. Magnetite feed and drain lines

4. Tailing underflow


Size range:

Seamless elbow: 1/2"~24"DN15~DN600
Welding elbow: 6"~72" DN150~DN1800

Wall Thickness :sch10, sch20, sch30, std, sch40, sch60, xs, sch80, sch100, sch120, sch140, sch160, xxs, sch5s, sch20s, sch40s, sch80s
Max wall thickness: 200mm

Angularity Tolerances 
ND Max off angle Max off plane
Q P
1/2 a 4 1 2
5 a 8 2 4
10 a 12 3 5
14 a 16 3 7
18 a 24 4 10
26 a 30 5 10
32 a 42 5 13
44 a 48 5 20
Weight of elbows
NPS
inches
ELBOWS
LR 90°
ELBOWS
SR 90°
Sch.
5S
Sch.
10S
Sch.
40S
Sch.
80S
Sch.
5S
Sch.
10S
Sch.
40S
Sch.
80S
1/2 0.05 0.06 0.08 0.10 0.03 0.04 0.05 0.07
3/4 0.06 0.07 0.09 0.11 0.04 0.05 0.06 0.07
1 0.09 0.15 0.18 0.20 0.06 0.10 0.12 0.13
1 1/4 0.13 0.20 0.25 0.35 0.09 0.13 0.17 0.12
1 1/2 0.18 0.30 0.40 0.50 0.12 0.20 0.27 0.33
2 0.30 0.50 0.70 0.90 0.20 0.33 0.47 0.60
2 1/2 0.60 0.85 1.35 1.80 0.40 0.60 0.90 1.20
3 0.90 1.30 2.00 2.90 0.60 0.90 1.35 1.90
4 1.40 2.00 4.00 5.90 0.90 1.35 2.65 3.90
5 2.90 3.60 6.50 9.70 1.95 2.40 4.35 6.50
6 4.00 5.00 10.5 16.0 2.70 3.35 7.00 10.5
8 7.40 10.0 21.5 33.5 4.90 6.70 14.5 22.5
10 13.6 16.8 38.5 52.5 9.10 11.2 25.6 35.0
12 23.4 27.0 59.0 79.0 15.6 18.0 39.5 53.0
14 29.0 35.0 70.0 94.0 19.3 23.5 47.0 63.0
16 41.3 47.0 95.0 125 27.5 31.5 63.5 84.0
18 51.8 59.0 120 158 34.5 39.5 80.0 105
20 73.0 85.0 146 194 49.0 57.0 98.0 129
24 122 140 210 282 82.0 94.0 140 188
Approximate weights in kg, density 8 kg/dm3
Materials

Carbon steel: ASTM/ASME A234 WPB-WPC
Alloy steel: ASTM/ASME A234 WP 1-WP 12-WP 11-WP 22-WP 5-WP 91-WP 911
Stainless steel: ASTM/ASME A403 WP 304-304L-304H-304LN-304N
ASTM/ASME A403 WP 316-316L-316H-316LN-316N-316Ti
ASTM/ASME A403 WP 321-321H ASTM/ASME A403 WP 347-347H
Low temperature steel: ASTM/ASME A402 WPL 3-WPL 6
High performance steel: ASTM/ASME A860 WPHY 42-46-52-60-65-70

Standards

GB/T12459-2005 GB/T13401-2005 GB/T10752-2005 SH/T3408-1996 SH/T3409-1996
SY/T0609-2006 SY/T0518-2002 SY/T0510-1998
DL/T695-1999 GD2000 GD87-1101
HG/T21635-1987 HG/T21631-1990
ASME B16.9-2007 ASME B16.25-2007
MSS SP 75-2008 MSS SP 43-2008
CSA Z245.11-05-2005
EN10253-1-1999 EN10253-2-2007 EN10253-3-2008 EN10253-4-2008
DIN2605-1-1992 DIN2605-2-1995
BS1640-1-1962 BS1640-2-1962 BS1640-3-1968 BS1640-4-1968 BS1965-1-1963
GOST17375-2001
AFNOR NF A 49-289-1990 AFNOR NF A 49-170-1-1999 AFNOR NF A 49-170-2-2009 AFNOR NF A 49-170-3-2009 AFNOR NF A 49-170-4-2009 ISO3419-1981 ISO5251-1981
JIS B2311-2009 JIS B2312-2009 JIS B2313-2009

Industrial Processes

Bending, squeezing, pressing, forging, machining and more

Industries Served

Our pipe elbows are widely used in many industries, such as power generation, petroleum, natural gas, chemicals, shipbuilding, heating, papermaking, metallurgy and so on.



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