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Rare earth alloy wear-resistant tube

The rare earth alloy wear- esistant pipe is used for pneumatic, pump slurry, etc. Rare earth alloy wear resistant pipe has the characteristics of fast velocity and high flow rate. The conveying medium temporarily continues to produce impact on the pipe wall, wear, corrosion and so on, which causes the pipe to become tired and gradually wear out.

Rare earth alloy wear - resistant tube is badly worn parts, such as pipe, elbow, reducer, and water intake place such as the model of integral casting, then mechanical processing method, especially the outer wear parts, especially in the elbow to the outer diameter change circle method is adopted to carry on the design, local thickening severe wear parts, but also according to various requirements, produce all kinds of irregular switch pipe fittings to meet the design requirements, straight tube is using centrifugal casting.Rare-earth wear-resistant alloy containing Cr, Ni, V, Mo, W, a variety of alloy element such as Cu, it not only has high hardness, but also has certain mechanical properties, at room temperature with good welding performance, and can be cut and the possibility of opening, also has certain corrosion resistance.

Rare earth alloy wear-resistant tube

Property
使用温度℃ 磨料磨损mg/g 硬度HRC 抗拉强度N/mm² 冲击韧性J/cm²
≤300 0.021 ≥63 890 5
≤350 0.033 ≥56 910 6
≤350 0.042 ≥45 910 6
≤400 0.069 ≥42 960 6
≤400 0.039 ≥48 920 7
≤400 0.064 ≥40 950 7
≤400 0.069 ≥36 910 8
≤400 0.036 ≥42 1040 8.5-10
Usage:

Rare earth alloy wear-resistant tube is used for conveying wear-resistant pipes such as power plant powder and ash, mine slag and non-ferrous metal coal extraction and slag discharge, shock resistance and wear resistance.

Specifications

Note: in addition to the specifications and model sizes provided in the table, various pipe lengths within 6m and 12m can also be provided according to the actual design requirements of the user's working conditions.

公称通径 外径φ1 外径φ2 长度L S 参考重量KG
DN80 80 105 3000 12.5 84
DN83 83 108 3000 12.5 87
DN100 100 125 6000 12.5 220
DN108 108 133 6000 12.5 240
DN125 125 150 6000 12.5 261
DN134 134 159 6000 12.5 267
DN150 150 175 6000 12.5 317
DN159 159 184 6000 12.5 326
DN175 179 205 6000 15 445
DN190 190 219 6000 15 450
DN197 197 230 6000 16.5 504
DN200 200 230 6000 15 508
DN219 219 249 6000 15 512
DN229 229 255 6000 15 553
DN239 239 273 6000 17 546
DN250 250 280 6000 15 580
DN254 254 284 6000 15 631
DN273 273 308 6000 17.5 726
DN290 290 325 6000 17.5 768
DN300 300 335 6000 17.5 860
DN342 342 377 6000 17.5 900
DN350 350 385 6000 17.5 1005
DN391 391 426 6000 17.5 1020
DN400 400 430 6000 17.5 1044
DN450 450 495 6000 22.5 1524
DN500 500 548 6000 24 1800
Rare earth alloy wear-resistant pipe Performance chart
序号 机械性能 适用范围
屈服强度
≥MPa
抗拉强度
≥MPa
冲击韧性
J/cm2
使用温度
磨料磨损
mg/g
硬度
≥HRC(≥HB)
1   790 11 1100 0.026 45 Apply to power plant, metallurgy, high anti-wear components ash pump impeller, sheath, collar, front and rear guard board and medium speed mill, E type mill, MPS roller set, bushing and no welding (flange, flexible connection) coal straight tube bending static abrasive wear components, etc.
2   810 9 1050 0.023 51
3   890 5 300 0.021 63
4   910 16 1050 0.033 (400)
5   920 6 530 0.042 52
6   940 10 400 0.069 42 Mill coal pulverizing system of steel used in power plant furnace tube, cone doors, coal feeding door, elbow, straight pipe, sieve plate, metallurgy of blast furnace lining board, teeth board and scraper, sludge scraper slag machine, chassis, chain and sprocket little impact resistant components, electric power, metallurgy, mining and other pipes.
7   730 100 750 0.091 (210)
8   680 90 760 0.096 (220)
9 450 690 5 1150 0.041 38
10 380 580 12 800 0.061 36
11 400 530 16 900 0.086 34
12 420 560 20 950 0.089 32
13   590 5 100 0.026 52 Is mainly used for mining lose slag and coal slag discharge, and power plants lose non-ferrous metal powder, ash discharge pipeline, such as large and medium-sized fork tube, straight tube bending, poor working conditions of wear resistant components can also be used for coal mill lining tile hammer, hammer rings, the coal gate, door, etc.Good mechanical and welding performance and wear resistance under impact condition.
14   610 5.5 960 0.024 50
15   580 4.5 980 0.091 (441)
16   1700 10 750 0.12 (300)
17   960 6 600 0.69 (460)
18   920 7 850 0.039 48
19   950 7.5 450 0.064 40
Rare earth alloy wear-resistant pipe Material composition table
序号 牌号 化学成分
C Mn Si Cr Ni Mo W V Nb Cu Re N S P
1 ZGCr20Mo3Ni3Re 2.50/
3.0
1.50/
2.0
0.80/
1.20
18.0/
23.0
2.50/
3.0
      1.20/
1.50
  ≤0.06 ≤0.06
2 ZGCr28Mo3Ni3Re 2.80/
3.30
1.50/
2.0
1.80/
1.20
25.0/
300
2.80/
3.30
      1.80/
2.30
  ≤0.06 ≤0.06
3 ZGCr15Mo3Re 2.60/
3.20
1.20/
1.60
1.0/
1.50
12.0/
16.0
2.50/
3.0
      1080/
1.20
  ≤0.04 ≤0.05
4 ZGCr25Ni4Si2Re 0.35/
0.45
0.80/
1.20
1.20/
1.60
23.0/
26.0
3.50/
4.50
          ≤0.035 ≤0.045
5 ZGCr15Mo2Re 1.80/
2.20
0.80/
1.20
1.0/
1.50
14.0/
18.0
2.0/
2.50
      0.80/
1.20
  ≤0.04 ≤0.05
6 ZG40CrMnMoNiSiRe 0.40/
0.50
1.20/
1.60
1.50/
2.0
1.10/
1.60
1.0/
1.50
      ≤0.035 ≤0.04
7 ZG40Cr5Ni3MoVWRe 0.35/
0.45
0.80/
1.2
1.20/
1.60
23.0/
26.0
2.50/
3.50
      ≤0.045 ≤0.055
8 ZG50Cr18Ni4MoVWCuRe 0.45/
0.60
1.0/
1.40
1.50/
2.0
16.0/
20.0
3.50/
5.0
  0.40/
0.60
  ≤0.35 ≤0.35
9 ZGCr25Ni2Mo2WVCuRe 0.40/
0.60
0.80/
1.20
1.20/
1.60
23.0/
26.0
1.50/
2.50
  0.20/
0.40
  ≤0.035 ≤0.035
10 ZG40Cr25Ni6MoWVCuRe 0.35/
0.45
1.2/
1.60
1.50/
2.0
23.0/
26.0
5.0/
7.0
  ≤0.35 ≤0.045
11 ZG90CrMn13MoSiVRe 0.40/
1.30
11.0/
14.0
0.30/
0.80
              ≤0.04 ≤0.04
12 ZGCrMu10MoSiVRe 1.0/
1.20
8.0/
11.0
0.30/
0.80
              ≤0.04 ≤0.04
13 ZGW5Cr4Re 2.50/
3.50
1.5/
1.0
0.50/
1.0
35.0/
4.50
            ≤0.10 ≤0.15
14 ZGCr25MoRe 2.30/
3.0
0.50/
0.90
0.30/
0.60
23.0/
28.0
            ≤0.06 ≤0.10
15 ZGCr15MoRe 3.0/
3.50
≤1.0 0.15/
1.0
15.0/
18.60
  2.80/
3.30
          ≤0.06 ≤0.10
16 ZG30CrMnSi 0.27/
0.33
1.30/
1.50
1.20/
1.50
            ≤0.03 ≤0.04
17 ZG40CrNiRe 0.28/
0.43
1.10/
1.40
0.80/
1.0
            ≤0.06 ≤0.10
18 ZG33Cr13Ni4Re 0.30/
0.35
≤0.80 ≤0.60 12.0/
14.0
4.0/
4.50
          ≤0.06 ≤0.10
19 ZG40CrSiN 0.35/
0.45
1.0/
1.50
1.50/
2.0
              ≤0.04 ≤0.08

Note: All content in this article is for reference only.

Properties of the Ceramic-lined Steel Composite Pipes >>
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ----Characteristics of SHS self-burning ceramic composite pipe
Abrasion resistant pipe specification, Standard and identification

Classification and designation
of wear-resistant pipes
for power industry


Pipe elbows be Long-term
use in power plants

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Abrasive Applications

One-hundred-twenty-nine-million tons of coal ash—a byproduct of the coal burning process—is produced every year. Most power plants transport the coal ash in liquid form to large surface impoundments or in solid form at landfills near the facility through long lengths of steel piping, which can range in length from several thousand feet to miles.

Wear-resisting comparative table of ceramic lined pipe
Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution
(cm3)
Material Volume diminution
(cm3)
Ceramic lined
Steel pipe
0.0022 Ceramic lined
Steel pipe
3
Ceramic pipe
Al2O397%
0.0025 S45C 25
Application of Abrasion resistant pipe

Abrasion resistant pipe applied in coal-fired power plant ash and slag discharge tube, powder, powder tube, desulfurization pipeline,in addition also widely used in the following industries:

Q&A

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.



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