How to make seamless pipe(seamless pipe process)?, Hot rolled seamless steel tubes, cold drawn seamless steel tubes,Sunny Steel
Home > About Us> Tech & Service

How to make seamless pipe & tubes?

According to manufacuring process of seamless pipe,seamless pipe can be divided into hot rolled seamless tube and cold drawn seamless tube.

PROCESS FLOW CHART OF COLD DRAWN SEAMLESS STEEL PIPE
Process flow chart of cold drawn seamless steel pipe
Cold drawn seamless steel tubes process:

round tube → heating → ​​perforation → Heading → ​​annealing → ​​pickling → ​​oiled (copper) → multi-pass cold drawn (cold rolled) → blank tube → heat treatment → straightening →hydrostatic testing (testing) → mark → storage.

The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.

Hot rolled seamless steel pipe deformed process

Hot-rolled seamless steel pipe production base deformation process can be summarized as three stages: perforation, extension and finishing.

PROCESS FLOW CHART OF HOT ROLLED SEAMLESS STEEL PIPE
PROCESS FLOW CHART OF HOT ROLLED SEAMLESS STEEL PIPE

The main purpose of the perforation process is to become a solid round billet piercing hollow shell. Capillary in the specifications, accuracy and surface quality can not meet the requirements of the finished product, further improvements are needed to deform the metal through. The main purpose of the stretching machine is further reduced sectional view (main compression wall) for a larger axial extension, so that the capillary improved dimensional accuracy, surface quality and organizational performance.



Hot rolled seamless steel pipe

Hot-rolled seamless steel pipe production base deformation process can be summarized as three stages: perforation, extension and finishing.
OUR PRODUCTION CAPACITY
Acid cleaning workshop
Acid cleaning workshop
Cold Drawn Workshop
Cold Drawn Workshop
Feeding intake
Feeding intake
Heat Treatment Workshop
Heat Treatment Workshop
Ingot heating
Ingot heating
INVENTORY MANAGEMENT

We have more than 10,000 tons of pipes in our warehouse, especially for normal specs of line pipes, casing, tubing, and drill pipes.

This range includes Chrome Moly Pipe.

QUALITY INSPECTION
Ultrasonic test on ASTM A335 P22 pipe
+ Ultrasonic test on A335 pipe

Seamless steel pipe quality testing is a very important step, and for its detection method is also very particular to now all three - ultrasonic testing, Eddy current testing, magnetic flux leakage testing, specific circumstances are as follows:

Sunny Steel has taken a leading role in steel market for many years by providing technical service support to customers through our qualified and experienced staff. We promise that our products have been certified by ISO/ API/ ASTM authority institute.

They are produced according to given standard and we accept you or the 3rd party inspection at any time. Specified NDT/ PT/ HT/ AH/ TPI also accepted by Anson as per client’s request.

SEAMLESS PIPES EXECUTION STANDARD

There are probably hundreds of different methods for packing a steel pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

API 5CT/5L ASTM/ASME GS/ DIN GB 国标 JIS

We can makes and markets cold-drawn and hot rolled seamless steel pipes and cold-drawn special-section seamless pipes which are widely applied in the industries of petrochemical, boiler, automobile, mechanical, construction.

API SPEC 5CT / 5L

Specification for Casing and Tubing, Eighth Edition, Petroleum and natural gas industries-Steel pipes for use as casing or tubing for wells.

Product name Executive standard Dimension (mm) Steel code/ Steel grade
Casting API 5CT 114~219 x 5.2~22.2 J55, K55, N80, L80, P110
Tubing API 5CT 48.3~114.3 x 3.2~16 J55, K55, N80, L80, H40
Casting API 5L 10.3~1200 x1.0~120 A, B, X42, X46, X52, PSL1 / PSL2
ASTM / ASME

American Society for Testing and Materials(ASTM), American Society of Mechanical Engineers (ASME)

Product name Executive standard Dimension (mm) Steel code/ Steel grade
Black and Hot-dipped Zinc-coated Steel Pipes Seamless ASTM A53 0.3~1200 x 1.0~150 GR.A, GR.B, GR.C
Seamless Carbon Steel for High Temperature Service ASTM A106 10.3~1200 x 1.0~150 GR.B, GR.C
Seamless Cold-drawn Low-Carbon Steel Heat-Exchanger and Condenser Tubes ASTM A179 10.3~426 x 1.0~36 Low Carbon Steel
Seamless Carbon Steel Boiler Tubes for High Pressure ASTM A192 10.3~426 x 1.0~36 Low Carbon Steel
Seamless Cold-drawn Intermediate Alloy Steel Heat-exchanger and Condenser Tubes ASTM A199 10.3~426 x 1.0~36 T5, T22
Seamless Medium-carbon Steel Boiler and Superheater Tubes ASTM A210 10.3~426 x 1.0~36 A1, C
Seamless Ferritic and Austenitic Alloy Steel Boiler, Superheater and Heat-exchanger Tubes ASTM A213 10.3~426 x 1.0~36 T5, T9, T11, T12, T22, T91
Seamless Carbon and Alloy Steel for Mechanical Tubing ASTM A333 1/4"~42" x SCH20~XXS Gr1, Gr3, Gr6
Seamless Cold-drawn Carbon Steel Feedwater Heater Tubes ASTM A556 10.3~426 x 1.0~36 A2, B2
DIN/EN

Germany Safety(GS), Deutsches Institut für Normung(DIN)

Product name Executive standard Dimension (mm) Steel code/ Steel grade
Seamless Steel Tubes for Elevated Temperature DIN 17175 10~762 x 1.0~120 St35.8,St45.8, 10CrMo910, 15Mo3, 13CrMo44, STPL340, STB410, STB510, WB36
Manufacturing pipeline,vessel,equipment,pipe fittings. DIN 1629 13.5~762 x 1.8~120 St37.0, St44.0, St52.0
Seamless steel tubes for pressure purposes EN 10216 4.0~60.0 x 0.5~8
5-7 m manufacturing lenght
P235GH TC1, P235GH TC2, 16Mo3
Seamless precision steel tube applications EN 10305-1 13.5~165.1 x 1.8~4.85 St33.2
Seamless Precision Steel Tube DIN 2391 4.0~60.0 x 0.5~8 St35, St45, St52
Seamless Steel Tubes DIN 2440 13.5~165.1 x 1.8~4.85 St33.2
JIS

Japanese Industrial Standards (JIS) specifies the standards used for industrial activities in Japan.

Product name Executive standard Dimension (mm) Steel code/ Steel grade
High pressure and high temperature service JIS G3454/5/6 19.05~114.3 x 2.0~14 JIS G3454(STPG370, STPG410), JIS G3455(STS370, STS410, STS480), JIS G3456(STPT370, STPT410, STPT480)
Tubes used for machinery, automobiles, bicycles, furniture, appliances and other machine parts. JIS G3445 19.05~114.3 x 2.0~14 STKM11A, STKM12(A,B,C), STKM13(A,B,C), STKM14(A,B,C).
Carbon steel/Alloy steel boiler and heat exchanger tubes JIS G3461,2 19.05~114.3 x 2.0~14 G3461(STB340, STB410, STB510)
G3462(STBA22, STBA23)
Seamless steel tubes for high pressure gas cylinder JIS G3429 19.05~114.3 x 2.0~14
Length: max 16000mm
STH11, STH12, STH21, STH22
GB 国标
Product name Executive standard Dimension (mm) Steel code/ Steel grade
Low and medium pressure boiler seamless pipe GB 3087 19.05~114.3 x 2.0~14 10#, 20#, 20G
Low-temperature heat exchanger tubes seamless steel pipe GB/T18984 19.05~351 x 2.0~14 06Ni3MoDG, 09DG, 09Mn2VDG, 10MnDG, 16MnDG
High pressure and above pressure steam boiler tubes with high quality carbon structural. GB5310 19.05~114.3 x 2.0~14 20G, 20MnG, 25MnG, 15MoG, 20MoG, 12CrMoG, 15CrMoG(T12/P12), 12CrMoG, 12Cr2MoWVTiB.
STEEL PIPE PACKING REQUIREMENT
Naked packing

Naked packing A335 P5 pipes

Crate packing

Crate packing ASTM A213 T5b tubes

There are probably hundreds of different methods for packing a steel pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.



Tech & Service of Seamless pipe

Seamless pipes are extensively applied for the nuclear device, gas, petrochemical, ship building and boiler industries. Seamless pipes dominates 65% of market share in Chinese boiler industry.

How to make seamless pipe(seamless pipe process)?
Hot Piercing Workshop
Piercing process
The cross roll piercing and pilger rolling process in the size range from approx. 250 to 660 mm outside diameter.
Precision cold drawn steel tube production process
Pipe weld cracks
often follow different mechanisms can be divided into two types of thermal cracking and cold cracking.
How to calculate a steel pipe and tube theoretic weight
Calculate a steel pipe?
Pipe fittings are necessary to join together pipes, or to change the direction of an existing pipe.
Pipe beveling
Pipe beveling is the process where an angle is formed between the edge of the end of a pipe or tube and a plane perpendicular to the surface.
Steel pipe cutting machine
Pipe cutting
Cutting tools have a grinding wheel piece cutting machine (also known as toothless saw), hand saw, cutter and other hand tools.
How to calculate a steel pipe and tube theoretic weight
Packing the steel pipes
There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method.
 
Condition on delivery:
Term Symbol Explanation
Cold-finished/hard
(cold-finished as-drawn)
BK No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft
(lightly cold-worked)
BKW After the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed GBK After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized NBK The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.



About Sunny Steel

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

Link exchange