Expansion joint failure modes
Home > About Us> Tech & Service

What Are Expansion Joints?

Expansion Joints are designed to safely absorb the movement in pipework systems due to heat-induced expansion and contraction of pipework.

Expansion joint failure modes


Failed Competitor Expansion Joint

Expansion joint failure can occur for various reasons, but experience shows that failures falls into several distinct categories.

This list includes, but is not limited to:

  • Shipping and handling damage. Examples: Denting or gouging of bellows from being struck by hard objects (tools, chain falls, forklifts, adjacent structures, etc.); improper stacking for shipping or storage; insufficient protection from weather or other adverse environmental conditions.
  • Improper installation and insufficient protection.
  • During and after installation .
  • Examples: Joints with internal liners installed in the reverse direction with respect to flow; installing an expansion joint in a location other than as prescribed by the installation drawings; premature removal of shipping devices; springing of bellows to make up for piping misalignment; insufficient protection from mechanical damage due to work in the surrounding area; insufficient protection of bellows during nearby welding operations and failure to remove shipping devices before placing system in operation.
  • Improper anchoring, guiding and supporting of the system.
  • Anchor failure in service.
  • Bellows corrosion, both internal and external.
  • System over-pressure (in-service or hydrotest). Bellows vibration (mechanical or flow induced resulting in high cycle fatigue).
  • Excessive bellows deflection (axial, lateral, angular deflections greater than design values).
  • Torsion.
  • Bellows erosion.
  • Packing of particulate matter in the bellows convolutions which inhibits proper movement of the bellows.


English Inglés SpanishEspañol
Tech & service
Sunny Steel Blog
Recommended products
Pipe fittings
Pipe fittings are used to connect pipes.
Welded steel pipes Weld steel pipes
We produce an extensive selection of weld steel pipe
Welded steel pipes Anti corrosion pipe
Anti-corrosio pipe is processed through the preservation
Ceramic-Lined Pipes
from a single spool piece to complete piping systems.
Pipe flanges
Pipe flange are a method of connecting pipes, valves.
Pipe Fitting Accessories
We are passionate in Stub Ends, Bolt Sets, Fasteners


About Sunny Steel

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

Link exchange