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Ceramic lined with short radius elbow

Ceramic lined with short radius elbows havs very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.

Ceramic Tile lined eblow with flange
Ceramic Tile lined eblow with flange

Ceramic lined with short radius elbow with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steelmaking, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling.

Metals have good ductility but poor resistance to abrasion - which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and abrasion resistance, but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials' advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions.

Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, ceramic lined pipes have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients.

The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000°C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available.

Materials: seamless mild steel pipe plus 95% alumina ceramics for liner
Designed pressure: >= 0.35Mpa
Normal operation velocity: 20-35m/s
Normal operation temperature: -50-800
Running medium: mixture of air and powder
Size of the pipe: the inner diameter is between 1 to 120 or even lager

Suggested Usage of the Ceramic Tile Elbow:
Ash Pipe & Elbows Add-Mix Transport Lines Coal Piping Clinker Chutes
Chutes Coal Conduit Lining Coal Handing Chute Lining
Fan Lining Pulverizer Housing Liner Coal Mill Pulverizer Cone Lining
Bumer Feed Pipes Classifer Cone Lining Cullet Chutes & Hoppers
Cyclone Lining Downcomer Pipe Lining Coal Mill Exhauster Lining
Fan Housings Drag Convey or Lining Coal Mill Pulverizer Lining


Size range:

Seamless elbow: 1/2"~24"DN15~DN600
Welding elbow: 6"~72" DN150~DN1800

Wall Thickness :sch10, sch20, sch30, std, sch40, sch60, xs, sch80, sch100, sch120, sch140, sch160, xxs, sch5s, sch20s, sch40s, sch80s
Max wall thickness: 200mm

Angularity Tolerances 
ND Max off angle Max off plane
Q P
1/2 a 4 1 2
5 a 8 2 4
10 a 12 3 5
14 a 16 3 7
18 a 24 4 10
26 a 30 5 10
32 a 42 5 13
44 a 48 5 20
Weight of elbows
NPS
inches
ELBOWS
LR 90°
ELBOWS
SR 90°
Sch.
5S
Sch.
10S
Sch.
40S
Sch.
80S
Sch.
5S
Sch.
10S
Sch.
40S
Sch.
80S
1/2 0.05 0.06 0.08 0.10 0.03 0.04 0.05 0.07
3/4 0.06 0.07 0.09 0.11 0.04 0.05 0.06 0.07
1 0.09 0.15 0.18 0.20 0.06 0.10 0.12 0.13
1 1/4 0.13 0.20 0.25 0.35 0.09 0.13 0.17 0.12
1 1/2 0.18 0.30 0.40 0.50 0.12 0.20 0.27 0.33
2 0.30 0.50 0.70 0.90 0.20 0.33 0.47 0.60
2 1/2 0.60 0.85 1.35 1.80 0.40 0.60 0.90 1.20
3 0.90 1.30 2.00 2.90 0.60 0.90 1.35 1.90
4 1.40 2.00 4.00 5.90 0.90 1.35 2.65 3.90
5 2.90 3.60 6.50 9.70 1.95 2.40 4.35 6.50
6 4.00 5.00 10.5 16.0 2.70 3.35 7.00 10.5
8 7.40 10.0 21.5 33.5 4.90 6.70 14.5 22.5
10 13.6 16.8 38.5 52.5 9.10 11.2 25.6 35.0
12 23.4 27.0 59.0 79.0 15.6 18.0 39.5 53.0
14 29.0 35.0 70.0 94.0 19.3 23.5 47.0 63.0
16 41.3 47.0 95.0 125 27.5 31.5 63.5 84.0
18 51.8 59.0 120 158 34.5 39.5 80.0 105
20 73.0 85.0 146 194 49.0 57.0 98.0 129
24 122 140 210 282 82.0 94.0 140 188
Approximate weights in kg, density 8 kg/dm3
Materials

Carbon steel: ASTM/ASME A234 WPB-WPC
Alloy steel: ASTM/ASME A234 WP 1-WP 12-WP 11-WP 22-WP 5-WP 91-WP 911
Stainless steel: ASTM/ASME A403 WP 304-304L-304H-304LN-304N
ASTM/ASME A403 WP 316-316L-316H-316LN-316N-316Ti
ASTM/ASME A403 WP 321-321H ASTM/ASME A403 WP 347-347H
Low temperature steel: ASTM/ASME A402 WPL 3-WPL 6
High performance steel: ASTM/ASME A860 WPHY 42-46-52-60-65-70

Standards

GB/T12459-2005 GB/T13401-2005 GB/T10752-2005 SH/T3408-1996 SH/T3409-1996
SY/T0609-2006 SY/T0518-2002 SY/T0510-1998
DL/T695-1999 GD2000 GD87-1101
HG/T21635-1987 HG/T21631-1990
ASME B16.9-2007 ASME B16.25-2007
MSS SP 75-2008 MSS SP 43-2008
CSA Z245.11-05-2005
EN10253-1-1999 EN10253-2-2007 EN10253-3-2008 EN10253-4-2008
DIN2605-1-1992 DIN2605-2-1995
BS1640-1-1962 BS1640-2-1962 BS1640-3-1968 BS1640-4-1968 BS1965-1-1963
GOST17375-2001
AFNOR NF A 49-289-1990 AFNOR NF A 49-170-1-1999 AFNOR NF A 49-170-2-2009 AFNOR NF A 49-170-3-2009 AFNOR NF A 49-170-4-2009 ISO3419-1981 ISO5251-1981
JIS B2311-2009 JIS B2312-2009 JIS B2313-2009

Industrial Processes

Bending, squeezing, pressing, forging, machining and more

Industries Served

Our pipe elbows are widely used in many industries, such as power generation, petroleum, natural gas, chemicals, shipbuilding, heating, papermaking, metallurgy and so on.



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