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Bi Metal Clad pipe

Bi Metal Clad elbow

Bi Metal Clad elbow is cast with mold vanishing vacuum suction casting cladding process. Outer of straight pipe is common steel pipe, cladding realized by forming high chromium lining via centrifugal forming technique.

Bi Metal Clad elbow
Bi Metal Clad flanged elbow

Rare Earth Wear Resistant alloy Elbow
+ Rare Earth Wear Resistant alloy Elbow

1. Manufacturing Process of Bi Metal Clad elbow:
Bi Metal Clad elbow are cast with mold vanishing vacuum suction casting cladding process. Outer of straight pipe is common steel pipe, cladding realized by forming high chromium lining via centrifugal forming technique. Outer of bend uses hot-bending bend and lining is cast with high-chromium cast iron. Bends and other profile sections can be cladded in whole and this process has changed the traditional practice to fabricate bend and other profile sections by drawing polyline without changing flow pattern of material inside piping,greatly reducing conveyance resistance of material.

2. Advantages Compared with Traditional Wear Resistant

Alloy Cast Iron, Alloy Cast Steel, General Clad Steel Pipe and Cast Stone Pipe:

1. Good wear-resistance, giving full play to wear-resistance of high chromium cast iron.
2. Withstanding high pressure:
Bimetal cladding pipe and bend can be used for any pressure rating. Close bonding of outer and lining by adopting special process make cladding interlayer molten-joint to ensure reliable operation.
3. Good mechanical impact and thermal impact resistance property.
4. Convenient in connection for installation:
Bimetal cladding pipe and bend can be cut and welded as you like.
Physical Properties of Bi Metal Clad elbow:

Flexure
Strength
Tensile
Strength
Elongation Cross Section
Stretch Ratio
Impact
Toughness
Hardness
of Wearable
Layer
Hydrostatic
Testing
Pressure

MN/

MN/

%

%

J/c

HRC

Mpa

>610 >700 5 5.1 >15 >38 5.6-12.9

Application Fields of Bi Metal Clad elbow:
  • Paper Making: For conveying pulp.
  • Shipping: For clearing shipping channels and sediment transportation.
  • Metal Mines: For conveying tailings, concentrates and backfill minerals.
  • Coal Preparation Plants: For conveying dense media, mixture and coal slurry.
  • Power Plants: For deashing, deslagging, coal dropping, powder transportation

We have a team of experienced professionals with years of experience in manufacturing.

Size range:

Seamless elbow: 1/2"~24"DN15~DN600
Welding elbow: 6"~72" DN150~DN1800

Wall Thickness :sch10, sch20, sch30, std, sch40, sch60, xs, sch80, sch100, sch120, sch140, sch160, xxs, sch5s, sch20s, sch40s, sch80s
Max wall thickness: 200mm

Angularity Tolerances 
ND Max off angle Max off plane
Q P
1/2 a 4 1 2
5 a 8 2 4
10 a 12 3 5
14 a 16 3 7
18 a 24 4 10
26 a 30 5 10
32 a 42 5 13
44 a 48 5 20
Weight of elbows
NPS
inches
ELBOWS
LR 90°
ELBOWS
SR 90°
Sch.
5S
Sch.
10S
Sch.
40S
Sch.
80S
Sch.
5S
Sch.
10S
Sch.
40S
Sch.
80S
1/2 0.05 0.06 0.08 0.10 0.03 0.04 0.05 0.07
3/4 0.06 0.07 0.09 0.11 0.04 0.05 0.06 0.07
1 0.09 0.15 0.18 0.20 0.06 0.10 0.12 0.13
1 1/4 0.13 0.20 0.25 0.35 0.09 0.13 0.17 0.12
1 1/2 0.18 0.30 0.40 0.50 0.12 0.20 0.27 0.33
2 0.30 0.50 0.70 0.90 0.20 0.33 0.47 0.60
2 1/2 0.60 0.85 1.35 1.80 0.40 0.60 0.90 1.20
3 0.90 1.30 2.00 2.90 0.60 0.90 1.35 1.90
4 1.40 2.00 4.00 5.90 0.90 1.35 2.65 3.90
5 2.90 3.60 6.50 9.70 1.95 2.40 4.35 6.50
6 4.00 5.00 10.5 16.0 2.70 3.35 7.00 10.5
8 7.40 10.0 21.5 33.5 4.90 6.70 14.5 22.5
10 13.6 16.8 38.5 52.5 9.10 11.2 25.6 35.0
12 23.4 27.0 59.0 79.0 15.6 18.0 39.5 53.0
14 29.0 35.0 70.0 94.0 19.3 23.5 47.0 63.0
16 41.3 47.0 95.0 125 27.5 31.5 63.5 84.0
18 51.8 59.0 120 158 34.5 39.5 80.0 105
20 73.0 85.0 146 194 49.0 57.0 98.0 129
24 122 140 210 282 82.0 94.0 140 188
Approximate weights in kg, density 8 kg/dm3
Materials

Carbon steel: ASTM/ASME A234 WPB-WPC
Alloy steel: ASTM/ASME A234 WP 1-WP 12-WP 11-WP 22-WP 5-WP 91-WP 911
Stainless steel: ASTM/ASME A403 WP 304-304L-304H-304LN-304N
ASTM/ASME A403 WP 316-316L-316H-316LN-316N-316Ti
ASTM/ASME A403 WP 321-321H ASTM/ASME A403 WP 347-347H
Low temperature steel: ASTM/ASME A402 WPL 3-WPL 6
High performance steel: ASTM/ASME A860 WPHY 42-46-52-60-65-70

Standards

GB/T12459-2005 GB/T13401-2005 GB/T10752-2005 SH/T3408-1996 SH/T3409-1996
SY/T0609-2006 SY/T0518-2002 SY/T0510-1998
DL/T695-1999 GD2000 GD87-1101
HG/T21635-1987 HG/T21631-1990
ASME B16.9-2007 ASME B16.25-2007
MSS SP 75-2008 MSS SP 43-2008
CSA Z245.11-05-2005
EN10253-1-1999 EN10253-2-2007 EN10253-3-2008 EN10253-4-2008
DIN2605-1-1992 DIN2605-2-1995
BS1640-1-1962 BS1640-2-1962 BS1640-3-1968 BS1640-4-1968 BS1965-1-1963
GOST17375-2001
AFNOR NF A 49-289-1990 AFNOR NF A 49-170-1-1999 AFNOR NF A 49-170-2-2009 AFNOR NF A 49-170-3-2009 AFNOR NF A 49-170-4-2009 ISO3419-1981 ISO5251-1981
JIS B2311-2009 JIS B2312-2009 JIS B2313-2009

Industrial Processes

Bending, squeezing, pressing, forging, machining and more

Industries Served

Our pipe elbows are widely used in many industries, such as power generation, petroleum, natural gas, chemicals, shipbuilding, heating, papermaking, metallurgy and so on.



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