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Abrasion resistant pipe

Industrial application

The abrasion resistant pipe transport has been widely used in the industries of electric power, metallurgy, coal, petroleum, chemical engineering, building materials, mechanism and so on.

Coal preparation plant site
Dense Medium System
Serious wear and tear of the pipeline not only caused a lot of material waste and media running, running, dripping, leakage, and frequent pipeline...
Ceramic lined
Usage of Ceramic Lined pipe
SHS-gravitational process was developed to synthesize the ceramic lined steel pipe, especially for elbow, conical pipe, three-way and four-way pipe and pipe.
Abrasion resistant pipe usage Coal Washing plant
Pulverized coal conveying
There are two ways to choose pulverized coal conveying, that is, the use of pulverized coal cans dedicated trucks or the use of pipe...
Mining & port
Ceramic lined
Coal Fired Power Plants
Iron & Steel Industry
Principle of a wear-protected pipe elbow
Abrasion Resistant Pipe Solutions

Conveying highly abrasive materials, steel piping systems are under constant attack often over long distances.

  • Mainstream wear-resistant forms: Ceramic, bimetal, chromium carbide surfacing
  • Traditional wear style: rare earth wear-resisting cast steel, wear-resistant cast stone
  • Non-mainstream wear-resistant forms: sic, tortoise shell mesh wear-resistant mortar (high-temperature wear-resistant), polymer polyethylene, polyurethane, cement
Wear-resisting comparative table of ceramic lined pipe
Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution
(cm3)
Material Volume diminution
(cm3)
Ceramic lined
Steel pipe
0.0022 Ceramic lined
Steel pipe
3
Ceramic pipe
Al2O397%
0.0025 S45C 25
Remarks:

1. Under the direction of the arrow diagram for the export direction.
2. Bend radius is usually 1.5-5 times the diameter of steel pipe (1.5-5D).
3. Othe specifications of the compsite pipe can be manufactured accord to the user requirments.
4. The weight is caculate by theoretics, maybe have some tolerance, the real weight will be weigh in afer them finished.

Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa.

Properties of the Ceramic-lined Steel Composite Pipes >>
Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS ----Characteristics of SHS self-burning ceramic composite pipe
Abrasion resistant pipe specification, Standard and identification

Classification and designation
of wear-resistant pipes
for power industry


Pipe elbows be Long-term
use in power plants

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Abrasive Applications

One-hundred-twenty-nine-million tons of coal ash—a byproduct of the coal burning process—is produced every year. Most power plants transport the coal ash in liquid form to large surface impoundments or in solid form at landfills near the facility through long lengths of steel piping, which can range in length from several thousand feet to miles.

Wear-resisting comparative table of ceramic lined pipe
Sand injection test 30% Transfer test of sludge with SiO2
Material Volume diminution
(cm3)
Material Volume diminution
(cm3)
Ceramic lined
Steel pipe
0.0022 Ceramic lined
Steel pipe
3
Ceramic pipe
Al2O397%
0.0025 S45C 25
Application of Abrasion resistant pipe

Abrasion resistant pipe applied in coal-fired power plant ash and slag discharge tube, powder, powder tube, desulfurization pipeline,in addition also widely used in the following industries:

Q&A

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.



About Sunny Steel

Our team are highly trained and experienced in servicing and producing all types of steel supplies. Whether you've got a large construction project, or need parts for industrial machinery, our team of steel fabrication consultants will ensure that your project is provided with the parts you need, when you need them.

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